| PROCESS OVENS
The heart of every
Litzler Fabric Treating System is the Heat-Set Oven, where the
molecular orientation of the individual filament occurs. Precisely
controlled time, temperature and tension determines the ultimate
strength and modulus of the cord within the fabric.
The Normalize Oven reheats the fabric at a slightly lower temperature
and with less stretch and tension. This relaxes the cord and provides
an additional 5 to 15 percent tensile strength to the individual
cords.
Construction and Features
The oven supply system directs high velocity heated air at the
cord with Litzler’s proprietary nozzle jets. The computer-designed
supply headers and nozzle jets provide rapid and uniform heating.
Temperature accuracy and heat transfer uniformity is +/- 1.5°C
across the web and +/- 2.5°C from top to bottom of each
oven.
In addition to Litzler nozzle jets, there are several features
exclusive to Litzler tower ovens:
- VAPOR-PROOF -- An all-welded panel system. Since no contaminates or finish
oils can penetrate the panel, fire hazards
are greatly reduced.
- SUPER-SEAL -- A sealing system to create a mechanical labyrinth against
leakage.
- LITZ-COOL -- A quick-cool system. In the event of an emergency stop,
the hot jetted air is automatically directed
away from the fabric and through the exhaust system. This prevents
melting of cord during an E-stop.
- PLASMA
COATED Oven Rolls -- Rolls after the
dip are coated with a metalized coating. The coated rolls minimize
pick off, eliminate static, last longer than Teflon sleeves
and are easier to clean than chrome plate.
LMMI controls the oven temperature and air velocity via precisely
located thermocouples and velocity sensors. Additional sensors
are placed in strategic places to monitor temperatures throughout
the oven.
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